Here’s Why Prototype Machining is so Important

by Walter Smith
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As with everything in existence, some certain advantages and disadvantages are associated with its use or disuse. In this article, we will discuss the pros of using prototype machining when manufacturing parts. But first, we need to understand what prototype machining is.

Prototype machining is a process whereby a small number of parts are produced before large-scale production is required. The most common reason for this is that many businesses like to see what a piece look like when made, and they will test it to confirm if the part will work as expected. This type of manufacturing is done by Computer Numerical Control machining (CNC machining).

Advantages of using prototype machining

Many companies like to use prototype machining for a variety of reasons. Because it is a type of rapid machining, the production speed is high, the quality is standard, and the materials used are top-notch. But let us consider the processes that give prototyping machining this advantage.

It is a Digital process

Prototype machining has is that it is done through CNC machining. This means that It automatically allows the operator to create the desired part from a computer using the digital process. Since all engineers and technicians know that a machining prototype will be closely identical to a digital 3D design, they can then use that same digital design to create a finished part with similar dimensions.

Moreover, quick and precise alterations can be done swiftly using a digital 3D design. If a flaw in the system is ever discovered when a prototype is shown, the designer can return to the software and make the necessary changes to correct that flaw. Or using the software, you can compare the different versions you have together, and you can even test how the part will perform in real life.

It is consistent.

Unless broken, computer-controlled machinery functions as it’s exactly supposed to. Several prototyping processes rely on human supervision, which opens it up to human error but CNC machining, on the other hand, follows its instruction with a millimeter fraction.

Its simulation can be done repeatedly, making the CNC running the prototype machining do the same job with minimal deviation from the first. It has proven to come in handy when developing a new duplicate prototype.

Material range used

Unlike in 3D printing, where the material options are quite narrowed down, prototype machining ensures a wide range of materials from all kinds of plastics to metals like aluminum, magnesium, copper, etc. On top of that, prototype machining can be used on other solid materials like steel or titanium.

Finishing

The last significant advantage of prototyping machining is that it can create a prototype similar to the final part. Machining centers are fully capable of producing end-use parts. It means that they can also use them to create a prototype identical to the finished products. It might be a result of having the ability to work with a variety of materials. However, creating a prototype similar to the finished product what transition into bridge production easier.

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